We replaced an end-of-life ERP with a custom operations platform across three plants, migrating a decade of production data with no unplanned downtime during the cutover window.
These case studies are representative examples. Client names, figures, and specific details may have been modified or anonymized until signed releases are available.
The client ran three plants on a 15-year-old ERP that its vendor had stopped supporting. Inventory lived in spreadsheets at two sites, finance consolidated manually every month, and the system that scheduled production could not talk to the machines that ran it. Off-the-shelf replacements quoted 18-month implementations; the support contract expired in eight.
An Enterprise Build engagement across Build, Data, and Advisory. Advisory ran discovery with plant managers and finance to scope 14 modules honestly, then sequenced the rollout site by site. Engineering built the platform in 2-week sprints with the client's own operators testing each module in a staging plant environment. Data designed the migration: a decade of production, inventory, and finance records cleaned, reconciled, and rehearsed through three full dry runs before the first cutover.
All three sites moved to the new platform inside 6 months, one site per cutover window, with zero unplanned downtime during those windows. Month-end financial consolidation dropped from days of manual work to same-day reporting. The client's team owns the source code and runs the platform with their own IT staff after a structured handover.
“Every vendor told us 18 months and a blank check. DGTL scoped it honestly, moved one plant at a time, and our own team runs the platform today. That was the whole point.”
CFO, Manufacturing
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